Anchorage Locations and Geometries

Belt Routing

The expected restraining function of any seat belt or racing harness can only be achieved by

·   optimised strap routing around and from the wearer’s body

·   optimised anchor point locations

 

An occupant can be effectively restrained ONLY by load transfer through the hard points of the occupant’s body. The only accessible hard points are the following:

·   pelvic

·   thorax [chest] ] to a limited level only

·   clavicle [shoulders]


 

Therefore, it is essential that strap routing be optimised as described in the following graphs.

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What happens during a frontal impact:

This data is based on an optimised installation with an upright seating position during dynamic testing. It simulates a 90° head on collision, utilising a 75 kg [165 lb] mass dummy, an impact velocity of 50 kph [31 mph] and a stopping distance of approximately 400 mm [16”] with a maximum deceleration of 30 g [FIA Standard 8854/98 dynamic test requirements]:

·  The pelvic load, expected to surpass 14 kN [3,100 lb] at each side, will elongate the lap belt and compress the tissue on the pelvis. The pelvis will slide forward by 80 to 100 mm [3”-4”]

·  The upper torso load is expected to surpass 7 kN [1,550 lb] on each strap, will elongate the shoulder belts, the upper body will roll in, the adjusters will move up the chest by approximately 200 mm [8”] and forward head trajectory will be up to 400 mm [16”]

·  The pelvic movement combined with the shoulder belt forces will load the anti-sub straps to more than 6 kN [1,320 lb] each in a 5- or 6-point racing harness and can be intentionally higher in a F‑type model where the anti-sub straps are routed rearwards.

In more reclined seating positions, the pelvic load will be reduced to approx. 9 kN [2,000 lb] since the seat pan, designed as a ramp, will take some of the load. Therefore it is essential the seat or chassis manufacturer ensure the seat pan is strong enough not to bend or even collapse under extreme loads.

In any case, seats are a significant component of the safety system!


 

What does the discussion of frontal impacts mean to the occupant?

The numbers above seem to be quite high when compared with actual racing accidents. Fortunately, most racing accidents are not 90° head-on collisions. Car deformation is greater than the 400 mm [16”], and modern soft walls also convert impact energy. Therefore, accidents with higher impact speeds are often less severe than the FIA required test set up. However, SCHROTH racing harnesses have been tested to speeds and decelerations surpassing FIA requirements.

 

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What may happen to your body and racing harness:

without HANS® system

·  The forward pelvic movement will lower belt angularity, which can result in submarining. If the initial angle is not within the suggested range, submarining may result in severe internal injuries or death as the belt rides into the soft tissue above the pelvic bone the liver and kidneys. This scenario relates into a harness belt worn in a 4-point configuration.

·  The lap belt will slide into the corner of the bucket seat openings, and incorrectly positioned adjusters will interfere with the seat. This may cause the adjuster to loosen the lap belt or cut the webbing, thereby significantly diminishing effective restraint and resulting in serious injury or death.

·  Lap belts perform best when their anchor points are located adjacent to the seat width. Routing outward will increase the strap load resulting in further elongation. The resultant stress may exceed the structural strength of the racing harness or the anchor points. [E.g. a 45° routing off the body will increase the load by approximately 40% compared to the ideal routing].

·  A shoulder belt adjuster positioned too high will ride further up and may cut into the occupant’s neck, which could result in severe injury or death. It also increases the likeliness of clavicle [shoulder] fractures.

·  With the expected strap elongation and body compression it is likely the head or chest will impact the steering wheel. Extreme head deceleration loads, spine stress and neck tension may occur causing basal scull and spinal fractures and resultant severe injury or death.


 

with HANS® system

·  The most effective way to reduce the risk of head and neck injuries is to wear a HANS® made by SCHROTH.

·  Extremely long shoulder belts allow for extra elongation and head movement and should be avoided.

·  Long shoulder belts also provide more slack during the rebound phase so the belts may slide off the occupant’s shoulders or HANS®. SCHROTH HANS® specific restraints with lower elongation rates for such strap lengths are designed.

 

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Lap Belt Routing (applies to all restraint types)

To achieve optimal restraining function – lap belt strap length must be as short as possible. This requirement can be achieved by following the instructions set forth below:

·  Distance between the lap belt anchor points should not be greater than the width of occupant’s pelvis or the outer width of the occupant’s bucket seat. The distance of approximately 400 mm [16”] is recommended. If there are choices of several anchor points choose those that come the closest to these recommendations.

·  Lap belt straps must be routed over the pelvic bone to stay firmly and tightly in the crest between the pelvic bone and the upper thigh.

·  Lap belt downward angle should be approximately 60° measured from the horizontal, passing through the occupant’s hip joint. This is the suggested angle for upright seating [15-20° backrest declination]. A higher backrest declination, e.g. 30° – 40°, as is common in open wheel race cars, requires a belt angle of 70° – 80°.

·  Make sure there are no sharp edges [seat structure, seat mounts, chassis] that may tear or cut the lap belt webbing.

 

Shoulder Belt Routing (applies to all restraint types)

·  Shoulder belts must run from the shoulders horizontally or down, at no more than a 20° angle.

·  In cases where the shoulder belts must be routed down to the chassis floor, support by a roll cage bar or harness guide at the appropriate height is essential to establish the horizontal shoulder strap routing off the shoulder/HANS®. Most racing seats are not designed and tested to carry shoulder belt crash loads from downward installation. Severe injury or death could result.  A 45° downward shoulder belt installation is possible with seats that SCHROTH has positively tested to take a load measured during a 50 kph [31 mph] and 28 G impact with a 75 kg (175 lb) dummy.  Refer to the list of SCHROTH approved racing seats in section “About Seats”.  WARNING: 45° downward shoulder belt installation is not recommended with HANS®.

·  For the best restraint of the occupant’s upper torso, ideal anchor points should not be further back than 200 mm [8”] from back of user’s seat.

In the event that the anchor points are further towards the rear of the vehicle [e.g. using a roll cage bar for wrap around attachment] the distance between the strap anchor points will narrow or even cross over as described in following graphs and tables.

·  It is especially crucial to follow this strap routing when HANS® is in use.

 

 

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Positioning of shoulder strap anchor points


 

Shoulder belts should be crossed when the anchor points are more than 500mm [20“] behind the seatback.

For  75 mm  [3”]  webbing  the recommended anchor points can be

found in the adjacent table (mid point to mid point of the webbing):

For Head And Neck Support specific, 50 mm wide webbing, the values in the table are reduced by 25mm [1“].

 

HANS® - collar width in mm [inch]

120 [4.7”]

 

 

 

 

 

 

 

distance from HANS® in mm [inch]

100 [3.94”]

200 [7.9”]

300 [11.8”]

400 [15.7”]

500 [19.7”]

600 [23.6”]

700 [27.6”]

800 [31.5”]

distance of anchor points  in mm [inch]

135 [5.31”]

95 [3.74”]

55 [2.17”]

15 [.59”]

-25 [‑.98”]

-65 [‑2.6”]

-105 [‑4.1”]

-145 [‑5.7”]

 

 

 

side by side

crossed over

 

HANS® - collar width in mm [inch]

140 [5.5”]

 

 

 

 

 

 

 

distance from HANS® in mm [inch]

100 [3.94”]

200 [7.9”]

300 [11.8”]

400 [15.7”]

500 [19.7”]

600 [23.6”]

700 [27.6”]

800 [31.5”]

distance of anchor points  in mm [inch]

155 [6.1”]

115 [4.5”]

75  [3”]

35 [1.4”]

-5 [‑.2”]

-45 [‑1.8”]

-85 [‑3.3”]

-125 [‑4.9”]

 

 

 

 

side by side

crossed over

 

HANS® - collar width in mm [inch]

160 [6.3”]

 

 

 

 

 

 

 

distance from HANS® in mm [inch]

100 [3.94”]

200 [7.9”]

300 [11.8”]

400 [15.7”]

500 [19.7”]

600 [23.6”]

700 [27.6”]

800 [31.5”]

distance of anchor points  in mm [inch]

175 [6.9”]

135 [5.31”]

95 [3.74”]

55 [2.17”]

15 [.59”]

-25 [‑.98”]

-65 [‑2.6”]

-105 [‑4.1”]

 

 

 

 

side by side

crossed over

 

HANS® - collar width in mm [inch]

180 [7.1”]

 

 

 

 

 

 

 

distance from HANS® in mm [inch]

100 [3.94”]

200 [7.9”]

300 [11.8”]

400 [15.7”]

500 [19.7”]

600 [23.6”]

700 [27.6”]

800 [31.5”]

distance of anchor points  in mm [inch]

195 [7.7”]

155 [6.1”]

115 [4.5”]

75  [3”]

35 [1.4”]

-5 [‑.2”]

-45 [‑1.8”]

-85 [‑3.3”]

 

 

 

 

 

side by side

crossed over

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Anti-sub strap routing

Anti-submarine strap design and routing are directly related to effective upper torso restraint. Remember, an occupant’s body can only be effectively restrained through its hard points.

·  SCHROTH has developed a range of models, which allow a direct load transfer from the shoulder belts through the rotary buckle into the anti-sub strap. See Profi 5-, Profi 6- and HybridTM models.

·  The different racing harness geometries allow specific installation according to the requirements of each model.

The soft tissue on the upper thighs is not considered a hard point. Therefore the Formula-type [D-ring] anti-sub straps are designed to run flat over the upper thighs and then rearwards to provide the needed restraining function.

 

Profi 5-point models

Anti-submarining strap routing in any seating position must follow the tangential touching of the occupant’s chest and groin. Such routing is a compromise to help reducing the risk of crotch and groin injuries during a frontal impact. 5-point racing harnesses are less safe, proven by computer simulation, sled testing and in real world accidents. Therefore SCHROTH strongly recommends the use of 6-point racing harnesses only.


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Profi 6-point and HybridTM models

·     Anti-submarining strap routing shall be vertical down from the groin, preferably approximately 20° back.

·     Anchor points shall be approximately 100 mm [4”] lateral apart from each other. In case of a low seating position (e.g. in open wheel race cars), this separation may be reduced since the anchor points are closer to the thighs.

Profi F-models

The anti-submarining strap routing over the upper thighs and attachment to the shoulder belt latches with the buckle in between, does not provide a direct load path from the shoulder belts down to the anti-submarining strap anchor points. The indirect routing requires a type of preloading of the anti-submarining straps during a frontal impact. This is achieved by sitting on the anti-submarining straps, routing them rearwards and attaching them in the region near or on the lap belt anchorages.


This anti-sub strap design requires sitting on the straps or having a thin seat panel allowing the straps running rearwards right underneath the driver’s buttock.

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SCHROTH developed HANS specific double-shoulder belts require 2 anchor points for each shoulder:

One for the 75 mm [3”]  “body belt” and one for the 50 mm [2”] “HANS-belt”. For correct height and lateral routing see sketches below. The “HANS-belt” attachment must follow the “Positioning of Shoulder Strap Anchor Points” instructions described earlier.


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Installing the belts to a rear roll cage bar, the BODY-belt attachment must be positioned next to the “HANS-belt” attachment. If wrap around installation is used, both, the HANS-belt and the BODY-belt shall be installed side by side.

All wrap around installation:

 

HANS®  size R (European Model size M)

Z = (mm [inch])

229 [9”]

 

 

 

 

 

 

X (mm [inch])

203 [8”]

305 [12”]

406 [16”]

508 [20”]

610 [24”]

711 [28”]

813 [32”]

Y (mm [inch]) HANS-belt

152 [6”]

102 [4”]

64 [2,5”]

51 [2”]

-51 [-2”]

-51 [-2”]

-76 [-3”]

Y (mm [inch]) Body-belt

229 [9“]

229 [9“]

191 [7,5“]

178 [7“]

178 [7“]

178 [7“]

203 [8“]

 

 

 

 

 

 

 

 

 

 

HANS®  size L

Z = (mm [inch])

254 [10”]

 

 

 

 

 

 

X (mm [inch])

203 [8”]

305 [12”]

406 [16”]

508 [20”]

610 [24”]

711 [28”]

813 [32”]

Y (mm [inch]) HANS-belt

178 [7“]

127 [5”]

102 [4”]

51 [2”]

51 [2”]

51 [-2“]

76 [-3“]

Y (mm [inch]) Body-belt

254 [10”]

254 [10”]

229 [9“]

178 [7“]

178 [7“]

178 [7“]

203 [8“]

 

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